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GATE Technical: MECHANICAL - ME questions with solutions

32 questions with worked solutions.

Questions

Q1. Q.9 In vibration isolation, which one of the following statements is NOT correct regarding Transmissibility (T)?

  1. (A) T is nearly unity at small excitation frequencies
  2. (B) T can be always reduced by using higher damping at any excitation frequency
  3. (C) T is unity at the frequency ratio of √2
  4. (D) T is infinity at resonance for undamped systems

Answer: (B) T can be always reduced by using higher damping at any excitation frequency

Option B is incorrect because while increasing damping can reduce transmissibility, it does not guarantee a reduction at all excitation frequencies, especially in certain conditions where damping may not effectively mitigate resonance effects.

Q2. A thin plate of uniform thickness is subject to pressure as shown in the figure below. Under the assumption of plane stress, which one of the following is correct?

  1. Normal stress is zero in the z-direction
  2. Normal stress is tensile in the z-direction
  3. Normal stress is compressive in the z-direction
  4. Normal stress varies in the z-direction

Answer: Normal stress is zero in the z-direction

In a plane stress condition, the stress in the thickness direction (z-direction) is assumed to be negligible, leading to a normal stress of zero in that direction. This simplification is valid for thin plates where the in-plane stresses dominate.

Q3. For laminar forced convection over a flat plate, if the free stream velocity increases by a factor of 2, the average heat transfer coefficient

  1. remains same
  2. decreases by a factor of √2
  3. rises by a factor of √2
  4. rises by a factor of 4

Answer: rises by a factor of √2

In laminar forced convection over a flat plate, the average heat transfer coefficient is proportional to the square root of the free stream velocity. Therefore, when the velocity doubles, the heat transfer coefficient increases by a factor of the square root of 2.

Q4. A pure substance at 8 MPa and 400 °C is having a specific internal energy of 2864 kJ/kg and a specific volume of 0.03432 m³/kg. Its specific enthalpy (in kJ/kg) is ______

  1. 3148.56
  2. 3138.56
  3. 3128.56
  4. 3118.56

Answer: 3138.56

Specific enthalpy h = u + p*v. With u=2864 kJ/kg, p=8000 kPa, v=0.03432 m3/kg: p*v = 274.56 kJ/kg, so h = 2864 + 274.56 = 3138.56 kJ/kg.

Q5. A component can be produced by any of the four processes I, II, III and IV. The fixed cost and the variable cost for each of the processes are listed below. Process | Fixed cost (in Rs.) | Variable cost per piece (in Rs.) I | 20 | 3 II | 50 | 1 III | 40 | 2 IV | 10 | 4 The most economical process for producing a batch of 100 pieces is

  1. I
  2. II
  3. III
  4. IV

Answer: II

Process II is the most economical choice because it has the lowest total cost when considering both fixed and variable costs for producing 100 pieces, resulting in a total cost of Rs. 150, which is less than the total costs of the other processes.

Q6. The flatness of a machine bed can be measured using

  1. Vernier calipers
  2. Auto collimator
  3. Height gauge
  4. Tool maker's microscope

Answer: Auto collimator

An auto collimator is specifically designed to measure angular deviations and flatness with high precision by utilizing a collimated light beam, making it the most suitable option for assessing the flatness of a machine bed.

Q7. A robot arm PQ with end coordinates P(0,0) and Q(2,5) rotates counter clockwise about P in the X Y plane by 90°. The new coordinate pair of the end point is

  1. (-2,5)
  2. (-5,2)
  3. (-5,-2)
  4. (2,-5)

Answer: (-5,2)

When the robot arm PQ rotates counterclockwise by 90° around point P(0,0), the coordinates of point Q(2,5) transform according to the rotation matrix for 90° counterclockwise, resulting in the new coordinates (-5,2).

Q8. The following four unconventional machining processes are available in a shop floor. The most appropriate one to drill a hole of square cross section of 6 mm × 6 mm and 25 mm deep is

  1. Abrasive Jet Machining
  2. Plasma Arc Machining
  3. Laser Beam Machining
  4. Electro Discharge Machining

Answer: Electro Discharge Machining

Electro Discharge Machining (EDM) is ideal for creating precise shapes and features, such as a square cross-section, in hard materials. It uses electrical discharges to remove material, making it suitable for intricate designs and deep holes.

Q9. The relationship between true strain (ε_T) and engineering strain (ε_E) in a uniaxial tension test is given as

  1. ε_E = ln(1 + ε_T)
  2. ε_E = ln(1 - ε_T)
  3. ε_T = ln(1 + ε_E)
  4. ε_T = ln(1 - ε_E)

Answer: ε_T = ln(1 + ε_E)

The correct option shows that true strain is derived from engineering strain using the natural logarithm, reflecting how true strain accounts for the continuous change in length during deformation, while engineering strain is based on the original length.

Q10. The flexural rigidity (EI) of a cantilever beam is assumed to be constant over the length of the beam shown in figure. If a load P and bending moment PL/2 are applied at the free end of the beam then the value of the slope at the free end is

  1. PL² / 2EI
  2. PL² / EI
  3. 3PL² / 2EI
  4. 5PL² / 2EI

Answer: PL² / EI

A tip load P gives end slope PL^2/(2EI). A tip moment M = PL/2 gives end slope ML/EI = PL^2/(2EI). Superposing, total slope = PL^2/(2EI) + PL^2/(2EI) = PL^2/EI, the second option.

Q11. What is the natural frequency of the spring mass system shown below? The contact between the block and the inclined plane is frictionless. The mass of the block is denoted by m and the spring constants are denoted by k1 and k2 as shown below.

  1. √((k1 + k2)/(2m))
  2. √((k1 + k2)/(4m))
  3. √((k1 - k2)/m)
  4. √((k1 + k2)/m)

Answer: √((k1 + k2)/m)

The natural frequency of a spring-mass system is determined by the total effective spring constant and the mass. In this case, since the springs are in series, their combined effect leads to the formula √((k1 + k2)/m), which accurately reflects the system's oscillatory behavior.

Q12. Consider laminar flow of water over a flat plate of length 1 m. If the boundary layer thickness at a distance of 0.25 m from the leading edge of the plate is 8 mm, the boundary layer thickness (in mm), at a distance of 0.75 m, is

  1. 8
  2. 12
  3. 14
  4. 24

Answer: 14

The boundary layer thickness in laminar flow over a flat plate increases with the square root of the distance from the leading edge. Given that the thickness at 0.25 m is 8 mm, we can use the relationship to find that at 0.75 m, the thickness increases to approximately 14 mm.

Q13. For the CNC part programming, match Group A with Group B: Group A P: circular interpolation, counter clock wise Q: dwell R: circular interpolation, clock wise S: point to point countering Group B I: G 02 II: G 03 III: G 04 IV: G 00

  1. (A) P-I, Q-III, R-I, S-IV
  2. (B) P-II, Q-III, R-I, S-IV
  3. (C) P-I, Q-IV, R-II, S-III
  4. (D) P-II, Q-I, R-III, S-IV

Answer: (B) P-II, Q-III, R-I, S-IV

Option B is correct because it accurately matches the G-code commands with their respective functions: G 02 (P) represents circular interpolation in a counterclockwise direction, G 03 (R) is for clockwise circular interpolation, G 04 (Q) indicates dwell, and G 00 (S) is used for point-to-point rapid positioning.

Q14. A hole of 20 mm diameter is to be drilled in a steel block of 40 mm thickness. The drilling is performed at rotational speed of 400 rpm and feed rate of 0.1 mm/rev. The required approach and over run of the drill together is equal to the radius of drill. The drilling time (in minute) is

  1. 1.00
  2. 1.25
  3. 1.50
  4. 1.75

Answer: 1.25

The drilling time is calculated based on the total distance the drill must travel, including the hole depth and the approach and overrun, divided by the feed rate. Given the parameters, the total distance is effectively 40 mm (depth) plus 10 mm (approach and overrun), and with a feed rate of 0.1 mm/rev at 400 rpm, the total time comes out to 1.25 minutes.

Q15. A rectangular hole of size 100 mm × 50 mm is to be made on a 5 mm thick sheet of steel having ultimate tensile strength and shear strength of 500 MPa and 300 MPa, respectively. The hole is made by punching process. Neglecting the effect of clearance, the punching force (in kN) is

  1. 300
  2. 450
  3. 600
  4. 750

Answer: 450

Punching force = sheared perimeter * thickness * shear strength. Perimeter = 2(100+50)=300 mm. F = 300 mm * 5 mm * 300 MPa = 450000 N = 450 kN.

Q16. In a statically determinate plane truss, the number of joints (j) and the number of members (m) are related by

  1. j = 2m − 3
  2. m = 2j + 1
  3. m = 2j − 3
  4. m = 2j − 1

Answer: m = 2j − 3

The correct option reflects the relationship derived from the equilibrium conditions of a statically determinate truss, where the number of members is determined by the number of joints minus three, accounting for the two-dimensional nature of the structure and the three equilibrium equations available.

Q17. Which one of the following is used to convert a rotational motion into a translational motion?

  1. Bevel gears
  2. Double helical gears
  3. Worm gears
  4. Rack and pinion gears

Answer: Rack and pinion gears

Rack and pinion gears are specifically designed to convert rotational motion from the pinion gear into linear motion along the rack, making them ideal for applications requiring this transformation.

Q18. As the temperature increases, the thermal conductivity of a gas (A) increases (B) decreases (C) remains constant (D) increases up to a certain temperature and then decreases

  1. (A)
  2. (B)
  3. (C)
  4. (D)

Answer: (A)

As temperature rises, the kinetic energy of gas molecules increases, leading to more frequent and energetic collisions, which enhances the transfer of heat and thus increases thermal conductivity.

Q19. A flow field which has only convective acceleration is (A) a steady uniform flow (B) an unsteady uniform flow (C) a steady non-uniform flow (D) an unsteady non-uniform flow

  1. (A)
  2. (B)
  3. (C)
  4. (D)

Answer: (C)

A steady non-uniform flow indicates that the flow characteristics do not change over time (steady) but vary across different locations in the flow field (non-uniform), which aligns with the presence of convective acceleration.

Q20. Match Group A with Group B: Group A: P: Biot number, Q: Grashof number, R: Prandtl number, S: Reynolds number Group B: 1: Ratio of buoyancy to viscous force, 2: Ratio of inertia force to viscous force, 3: Ratio of momentum to thermal diffusivities, 4: Ratio of internal thermal resistance to boundary layer thermal resistance

  1. P-4, Q-1, R-3, S-2
  2. P-4, Q-3, R-1, S-2
  3. P-3, Q-2, R-1, S-4
  4. P-2, Q-1, R-3, S-4

Answer: P-4, Q-1, R-3, S-2

The correct option matches each dimensionless number with its defining ratio: the Biot number (P) relates internal thermal resistance to boundary layer thermal resistance (4), the Grashof number (Q) compares buoyancy to viscous forces (1), the Prandtl number (R) is the ratio of momentum to thermal diffusivities (3), and the Reynolds number (S) represents the ratio of inertia to viscous forces (2).

Q21. Kaplan water turbine is commonly used when the flow through its runner is (A) axial and the head available is more than 100 m (B) axial and the head available is less than 10 m (C) radial and the head available is more than 100 m (D) mixed and the head available is about 50 m

  1. (A)
  2. (B)
  3. (C)
  4. (D)

Answer: (B)

The Kaplan turbine is designed for low-head applications, typically under 10 meters, where the flow is axial, making it suitable for efficient operation in such conditions.

Q22. The total number of decision variables in the objective function of an assignment problem of size n × n (n jobs and n machines) is

  1. 2n
  2. 2n − 1
  3. n

Answer:

In an assignment problem of size n × n, each job can be assigned to each machine, resulting in n jobs having n possible assignments each, which totals to n² decision variables.

Q23. Demand during lead time with associated probabilities is shown below: Demand: 50, 70, 75, 80, 85 Probability: 0.15, 0.14, 0.21, 0.20, 0.30 Expected demand during lead time is -------

  1. 50
  2. 70
  3. 75
  4. 80

Answer: 75

Expected demand = 50(0.15)+70(0.14)+75(0.21)+80(0.20)+85(0.30) = 7.5+9.8+15.75+16+25.5 = 74.55, which rounds to about 75. The closest option is 75 (index 2), not 80.

Q24. Within the Heat Affected Zone (HAZ) in a fusion welding process, the work material undergoes

  1. microstructural changes but does not melt
  2. neither melting nor microstructural changes
  3. both melting and microstructural changes after solidification
  4. melting and retains the original microstructure after solidification

Answer: microstructural changes but does not melt

The Heat Affected Zone (HAZ) experiences changes in microstructure due to the heat from the welding process, but the material itself does not reach melting temperatures, allowing it to retain its solid form.

Q25. The principle of material removal in Electrochemical machining is

  1. Fick's law
  2. Faraday's laws
  3. Kirchhoff's laws
  4. Ohm's law

Answer: Faraday's laws

Faraday's laws govern the amount of material removed during electrochemical machining by relating the mass of the material removed to the electric charge passed through the electrolyte, making them fundamental to the process.

Q26. Q.24 Match the heat treatment processes (Group A) and their associated effects on properties (Group B) of medium carbon steel Group A P: Tempering Q: Quenching R: Annealing S: Normalizing Group B I: Strengthening and grain refinement II: Inducing toughness III: Hardening IV: Softening

  1. P-III, Q-IV, R-II, S-I
  2. P-II, Q-III, R-IV, S-I
  3. P-III, Q-II, R-IV, S-I
  4. P-II, Q-III, R-I, S-IV

Answer: P-II, Q-III, R-IV, S-I

Tempering reduces brittleness and enhances toughness after hardening, which is why it is matched with inducing toughness. Quenching is a rapid cooling process that increases hardness, hence its association with hardening. Annealing softens the material, making it easier to work with, while normalizing refines the grain structure, leading to improved strength.

Q27. Q.25 In a rolling process, the maximum possible draft, defined as the difference between the initial and the final thickness of the metal sheet, mainly depends on which pair of the following parameters? P: Strain Q: Strength of the work material R: Roll diameter S: Roll velocity T: Coefficient of friction between roll and work

  1. Q, S
  2. R, T
  3. S, T
  4. P, R

Answer: R, T

The maximum possible draft in a rolling process is primarily influenced by the roll diameter, as larger rolls can accommodate greater thickness reductions, and the coefficient of friction, which affects the grip between the rolls and the material being processed, enabling effective deformation.

Q28. Consider an ordinary differential equation dx/dt = 4t + 4. If x = x0 at t = 0, the increment in x calculated using Runge-Kutta fourth order multi-step method with a step size of Δt = 0.2 is

  1. 0.22
  2. 0.44
  3. 0.66
  4. 0.88

Answer: 0.88

Since dx/dt = 4t+4 is linear in t, RK4 reproduces the exact integral over the step: increment = integral_0^0.2 (4t+4) dt = 2(0.2^2)+4(0.2) = 0.08+0.8 = 0.88 (index 3), not 0.44.

Q29. It is desired to avoid interference in a pair of spur gears having a 20° pressure angle. With increase in pinion to gear speed ratio, the minimum number of teeth on the pinion

  1. increases
  2. decreases
  3. first increases and then decreases
  4. remains unchanged

Answer: increases

As the speed ratio between the pinion and gear increases, the pinion must have more teeth to maintain proper engagement and avoid interference, especially with a 20° pressure angle, which requires a minimum number of teeth to ensure smooth operation.

Q30. A frame is subjected to a load P as shown in the figure. The frame has a constant flexural rigidity EI. The effect of axial load is neglected. The deflection at point A due to the applied load P is

  1. (A) P L³ / 3 EI
  2. (B) 2 P L³ / 3 EI
  3. (C) P L³ / EI
  4. (D) 4 P L³ / 3 EI

Answer: (D) 4 P L³ / 3 EI

The correct option reflects the cumulative effect of the applied load on the frame's deflection, considering the geometry and boundary conditions of the frame, which results in a deflection that is four times the standard deflection for a simple beam under a point load.

Q31. Consider the following statements regarding streamline(s): (i) It is a continuous line such that the tangent at any point on it shows the velocity vector at that point (ii) There is no flow across streamlines (iii) dx/u = dy/v = dz/w is the differential equation of a streamline, where u, v and w are velocities in directions x, y and z, respectively (iv) In an unsteady flow, the path of a particle is a streamline Which one of the following combinations of the statements is true?

  1. (i), (ii), (iv)
  2. (ii), (iii), (iv)
  3. (i), (iii), (iv)
  4. (i), (ii), (iii)

Answer: (i), (ii), (iii)

Statements (i), (ii), and (iii) accurately describe the properties of streamlines in fluid dynamics. (i) indicates that streamlines represent the direction of flow, (ii) confirms that fluid does not cross streamlines, and (iii) provides the mathematical relationship that defines a streamline based on velocity components.

Q32. Two infinite parallel plates are placed at a certain distance apart. An infinite radiation shield is inserted between the plates without touching any of them to reduce heat exchange between the plates. A assume that the emissivities of plates and radiation shield are equal. The ratio of the net heat exchange between the plates with and without the shield is

  1. (A) 1/2
  2. (B) 1/3
  3. (C) 1/4
  4. (D) 1/8

Answer: (A) 1/2

For two infinite parallel plates with N radiation shields of equal emissivity, the net heat exchange is reduced by a factor 1/(N+1). With one shield (N=1) the ratio of heat exchange with shield to without shield is 1/2.

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